Coca-Cola bottling plant in Sandston completes $23M expansion

The Coca-Cola Consolidated manufacturing and distribution center at 500 Eastpark Court is bigger now and includes new equipment and production capabilities. (Courtesy of Henrico County Economic Development Authority)

Five years after purchasing its plant in eastern Henrico, a Coca-Cola bottling company continues its local investment with a multimillion-dollar expansion.

Coca-Cola Consolidated recently completed a $23 million expansion of its 300,000-square-foot manufacturing plant and distribution center at 500 Eastpark Court. The Henrico County Economic Development Authority announced the completion Monday.

Construction started this spring on the expansion, which adds 3,000 square feet to the manufacturing building and includes new equipment and production capabilities.

The facility is now equipped with a new blow-mold line for bottle production, which a company spokeswoman said would increase production efficiency and lower the plant’s carbon footprint by reducing freight volumes.

The technology uses pieces of plastic that are preformed and then shaped into bottles using a blow molding machine. The approach reduces the amount of storage space needed and provides a faster turnaround time, spokeswoman Natalie Arrowood said.

“This is our third blow-mold production line,” Arrowood said, noting similar upgrades to facilities in Indianapolis and in West Memphis, Arkansas. “This is something that helps make our business more efficient, by having the preforms. It frees up space in the warehouse and helps do things faster.”

She added, “Our products do have a shelf life. So getting things in and out faster is always what we want to do, so that they’re fresh when consumers get them.”

The expansion adds 40-plus jobs at the Sandston plant, which totals 500 employees, Arrowood said.

Coca-Cola Consolidated purchased the bottling plant in 2016. (BizSense file)

Work started in the spring and wrapped up last month. Local firms involved included Harlan Construction, Atlantic Constructors Inc., Four Square Industrial Contractors, electrical contractor Chewning + Wilmer and engineering consultant Progressive Design.

The company also worked with machines manufacturer Sacmi, filling and packaging manufacturer KHS and multipackaging supplier Hi-Cone.

Coca-Cola Consolidated purchased the facility in 2016 from a subsidiary of The Coca-Cola Co. It paid $14.3 million for the 30-acre property, which the county most recently was assessed at $14.36 million.

The single-story structure was built in 1989, and the property includes smaller buildings that bring the total square footage there to 319,000.

Headquartered in Charlotte, North Carolina, Coca-Cola Consolidated operates separately from the soft drink brand and is the largest independent Coca-Cola bottler in the country, with 68 distribution centers and 12 manufacturing plants in eight states.

A publicly traded company, CCC’s stock is traded on NASDAQ under the ticker symbol “COKE.”

The company’s annual report for 2020 put the Sandston plant’s productivity rate at 67 percent as of Dec. 31, putting it in the bottom three of the company’s manufacturing plants.

CCC’s expansion adds to other manufacturing investments announced in the region in recent months. In March, Minnesota-based Super Radiator Coils announced plans to spend $9 million to increase the size of its 121,000-square-foot manufacturing and engineering facility in Chesterfield County.

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Carl Schwendeman
Carl Schwendeman
3 months ago

I really hope they can let us buy the coco cola right at the factory why do we need to have to buy it at the store with a hefty mark up if we can buy it direct from this place?

james meister
james meister
3 months ago

They spend 23mil and can’t put 1 or 2 thousand into that horrendously dirty looking stone sign….

Last edited 3 months ago by james meister